2 lb. Block Bottom Coffee Bag with Degassing Valve
Upgrade your bulk retail presence with our 2 lb. Block Bottom Coffee Bags, featuring a resealable zipper and a dog bone pull tab for easy consumer access. The sturdy block-bottom footprint and integrated one-way degassing valve ensure your coffee stays factory-fresh while providing maximum stability on the shelf for a premium retail presentation.
Technical Specifications
| Capacity | 2 lb. (Approx. 900g Roasted Coffee) |
|---|---|
| Dimensions (LxWxH) | 5.35" x 3.87" x 12.5" |
| Material | High-Barrier Mylar (MET-PET) |
| Format | Block Bottom with Side Gussets |
| Entry Type | Dog Bone Shaped Pull Tab |
| Closure | Internal Resealable Zipper |
| Valve Type | One-Way Degassing Valve |
| Sealing | Heat-Sealable Top |
One Place: In-House Label Application
- Mylar Heritage: Optimized for high-speed custom labeling, ensuring a professional, machine-aligned finish for bulk 2 lb. bags.
- Eliminate Bottlenecks: Our 100% in-house application service ensures your bags arrive pre-labeled and ready for immediate filling.
- Automated Precision: Labels are applied with edge-to-edge accuracy, maintaining your brand's premium aesthetic across every unit.
- Operational Efficiency: Reduce internal labor costs and focus strictly on roasting and fulfillment while we handle the branding.
Full Circle: Your Custom Design Journey
- Concept to Consumer: Partner with our in-house creative team to build high-impact, custom-printed coffee bags from scratch.
- Edge-to-Edge Customization: High-resolution full-color printing tailored specifically to your roast profiles and brand identity.
- End-to-End Service: We manage every step, from initial concept sketches to high-volume manufacturing and warehousing.
- Built for Success: Professional, high-barrier retail packaging designed to protect your roast and win on the shelf.
2 LB. Flat Bottom Coffee Bags
High-Capacity, High-Barrier Packaging for Commercial Roasters
Engineered specifically for specialty roasters and commercial packaging lines, these 2 lb flat bottom pouches deliver maximum shelf impact while safeguarding whole-bean and ground coffee from roast day to final brew.
Key Operational Advantages
- Stable Retail Footprint: Box-style flat base stands completely upright on dispensary and retail shelves without tipping.
- Expanded Branding Canvas: Wide front, back, and side gusset panels provide ample room for custom artwork, origin notes, and compliance details.
- Uncompromising Freshness Control: High-barrier multi-layer foil shields sensitive coffee oils from oxygen, light, and ambient moisture.
- One-Way Degassing Valve: Integrated valve releases off-gassed carbon dioxide post-roast without exposing beans to outside air.
- High-Speed Machine Filling: Rigid base stays stable on automated conveyor lines and weight-fill drop stations.
- Resealable Consumer Closure: Heavy-duty zip track locks in aroma and flavor after post-purchase opening.
Built to Protect Flavor Across the Coffee Supply Chain
Beyond visual shelf presence, preserving peak flavor profiles demands strict atmospheric control. These 2 lb flat bottom pouches protect delicate aromatic compounds and volatile fats against degradation, ensuring every batch stays as fresh as the day it was roasted.
Whether running specialty micro-lots or high-volume wholesale distribution, these pouches optimize warehouse storage while elevating brand recognition.
Looking to build a custom retail look? Contact us at Bag King today to explore our packaging solutions built for your brand.
Frequently Asked Questions
How much roasted whole-bean coffee fits into a 5.35" x 12.5" x 3.875" flat bottom pouch without spillover?
A 5.35" x 12.5" x 3.875" pouch holds up to 2 lbs (32 oz) of medium-roast whole coffee beans while leaving sufficient vertical headspace for a clean thermal seal. Darker roasts expand more during roasting and occupy higher physical volume, so batch weights may need slight adjustments to prevent funnel clogging during high-speed fills. Always cross-reference your specific bean density and roast profile against our technical specification tables prior to setting automated filling drops:
- Target Capacity: 2 lbs (32 oz) based on average medium-roast density
- Footprint Dimensions: 5.35 in (W) × 3.875 in (D)
- Total Bag Height: 12.5 in (H)
- Structure: Box-style flat bottom with side gussets
Why does a block-bottom pouch run faster on automated weight-filling lines than standard side-gusset bags?
The rigid, squared base of a flat bottom pouch allows the bag to stand completely upright on conveyor belts without tipping or slumping during rapid fill drops. Traditional quad-seal or side-gusset bags often wobble under high-velocity drop funnels, causing fill-neck misalignments and product spillage. Because the box-style base distributes weight evenly across the 3.875-inch footprint, inline loading arms can position and fill pouches at maximum line speeds. Verify machine clamp tolerances against the 5.35-inch flat width prior to line calibration.
- Rigid, self-standing box base
- Prevents fill-neck misalignment and product spillover
- Streamlines high-velocity automated loading lines
How do you prevent label creasing across the box gussets and flat bottom panels?
Apply pressure-sensitive labels directly to the flat front or rear panels while the pouch sits completely unexpanded before filling. Applying labels to a pre-filled, expanded pouch creates air pockets, structural bubbling, and edge lifting over side seam overlaps. For high-volume roasting facilities, Bag King’s In-House Label Application Service delivers machine-applied, pre-labeled flat stock directly to your filling station to eliminate manual alignment errors.
- Apply labels to flat, unfilled pouches
- Keep label boundaries clear of side gusset folds
- Compatible with automated label application or pre-labeled delivery
What thermal sealer settings maintain airtight barrier seals and prevent coffee oil migration?
Calibrate continuous band sealers between 310°F and 340°F with medium pressure to fuse the heavy-duty inner barrier layers without scorching the outer finish. Roasted coffee beans continuously release natural oils and carbon dioxide. An incomplete or under-heated seal allows oils to migrate into seam lines, compromising seal integrity. Wipe excess coffee dust away from the inner top opening prior to thermal sealing to ensure an airtight closure.
- Sealing Temperature: 310°F to 340°F (adjusted for conveyor dwell speed)
- Barrier Protection: Guards against oxygen transmission (OTR) and moisture vapor (MVTR)
- Preparation: Clean inner seam header of chaff and dust before sealing
How do bulk stock availability and pallet-scale drop-shipping work for 2 lb coffee bag orders?
Standard flat bottom coffee pouch inventory is staged across regional distribution centers to guarantee immediate pallet fulfillment and eliminate roast-schedule downtime. Roasting facilities scaling seasonal production runs or managing daily order spikes can schedule pallet shipments directly from regional stock, keeping production lines running without supply chain delays.
Specifications
| Dimensions: | 5.35" x 3.87" x 12.5" |
| Recommended Uses: | Coffee |
| Material: | Mylar |
| Features: | Heat-Sealable, Tamper-Evident |