Custom Folding Cartons

Folding Cartons
Your vision, realized.

Folding cartons tailored to your products. Protect your brand with premium SBS paperboard, vivid offset printing, and high-impact tactile finishes.

MOQs starting at 500 Custom sizing available Eco-friendly options Rush orders available
Folding Cartons
Technical Details

Technical Specifications

Materials

SBS (C1S) 10pt–24pt, Coated one side
SBS (C2S) 10pt–24pt, Coated two sides
CCNB 18pt–28pt, Clay-coated news back
Kraft Paperboard 12pt–24pt, Natural brown

Tolerances

Die-Cut Accuracy ±0.5mm
Print Registration ±0.15mm
Fold Accuracy ±0.3mm
Color Matching Delta E < 2.0

Capabilities

Min Box Size 1.5" × 1.5" × 1"
Max Box Size 24" × 18" × 12"
Gluing Speed Up to 100,000 units/hr
MOQ 500 units
Popular Formats

Popular Formats

Straight Tuck End

Both tuck flaps open from the front for fast manual assembly, ideal for cosmetics, supplements, and small consumer goods.

Auto-Bottom Lock

Pre-glued bottom snaps into place instantly, eliminating hand assembly while supporting heavier bottles, jars, and tech.

Window Carton

Die-cut window with clear film allows product visibility to drive purchases across cosmetics, bakery, and retail goods.

Sleeve & Tray

Two-piece outer sleeve and sliding tray setup that delivers a premium unboxing experience for luxury items and gift sets.

Reverse Tuck End

Flaps open from opposite sides for specialized dispensing, making it a reliable standard for pharmaceuticals and boxed goods.

Seal End

Glued top and bottom closures offer tamper-evident security and maximum sealed integrity for food and retail packaging.

Snap-Lock Bottom

Hand-assembled interlocking bottom flaps that handle heavier weight than tuck boxes at a lower cost than auto-bottoms.

Gable Top Box

Integrated handle and tented top closure that creates a distinct shelf presentation for artisan foods, gifts, and promotional kits.

Premium Materials

Form meets Function.

BEST FOR: High-end retail, cosmetics, & vibrant print

Solid Bleached Sulfate (SBS)

Premium virgin paperboard with an ultra-smooth white surface for crisp color accuracy and luxury finishing.

BEST FOR: Heavy retail goods, glass bottles, & hardware

Micro-Flute Board (E/F Flute)

Ultra-thin fluted paperboard engineered for maximum crush resistance and weight support.

BEST FOR: Luxury packaging, spirits, & metallic accents

Met-PET Metallic Paperboard

Foil-laminated SBS board that creates brilliant reflective, mirror, or holographic effects.

BEST FOR: Eco-conscious food, beauty, & organic goods

FSC® Certified Recycled Board

Sustainable 100% post-consumer board offering high tear strength and eco-friendly appeal.

Make It Yours

Popular Features

Custom Die-Cut Windows

Clear PET or acetate film in custom shapes to showcase your product and drive retail purchases.

Custom Inserts & Fitments

Precision-cut paperboard or corrugated inserts that lock products in place for an elevated unboxing reveal.

Magnetic Closures

Concealed magnetic snaps embedded in packaging flaps for a satisfying, high-end closing feel.

Perforated Tear Strips

Built-in pre-scored opening lines providing tamper-evident security and easy consumer access.

Surface Treatments

Print & Finish

Digital Printing

Fast-turnaround press with zero setup plate costs, perfect for short runs, rapid prototyping, and variable data packaging.

CMYK Offset Lithography

High-definition wet-offset printing delivering photo-realistic detail and flawless color consistency for commercial production runs.

Flexographic Printing

Cost-effective bulk production utilizing flexible photopolymer plates for clean, bold coverage on kraft and uncoated stocks.

Pantone Spot Colors

Exact PMS color matching for brand-critical packaging, ensuring absolute visual consistency across large factory runs.

Spot UV Varnish

Selective high-gloss polymer applied to targeted artwork areas to create dramatic tactile contrast against matte backgrounds.

Hot Foil Stamping

Heated metallic die stamping that creates brilliant reflective gold, silver, or holographic accents for luxury brand appeal.

Embossing & Debossing

Custom 3D relief dies that raise or indent logos and typography for an elevated, multi-sensory tactile feel.

Soft-Touch Lamination

Velvet-like protective coating that guards against scuffs while giving cartons a ultra-smooth, premium hand-feel.

Common Questions

Folding Cartons FAQ

What is the minimum order quantity (MOQ) for custom folding cartons?

Our minimum order quantity is 500 units per style, optimizing setup costs for growing brands and commercial retail runs.

What is the difference between folding cartons and corrugated boxes?

Folding cartons are made from dense single-ply paperboard (like SBS) for retail shelf presentation, while corrugated boxes use fluted layers for shipping durability.

What is the difference between SBS and CCNB paperboard?

SBS (Solid Bleached Sulfate) is premium, virgin white paperboard for high-end retail, whereas CCNB (Clay Coated News Back) features a white surface over a budget-friendly recycled gray back.

Are custom folding cartons safe for food packaging?

Yes, we use food-safe, non-toxic inks and direct or indirect FDA-compliant substrates, including window options made with food-grade clear PET film.

How much do custom folding cartons cost per unit?

Unit pricing depends on paperboard thickness (pt), structural style, print finishes, and order volume, with volume price breaks applying at 500 units and up.

What folding carton styles are best for heavy or glass products?

Auto-Bottom Lock and Snap-Lock Bottom cartons are best, as their pre-glued or interlocking base structures support significantly higher product weights than standard tuck boxes.

What high-end printing and decorative finishes can be added to folding cartons?

Options include CMYK offset lithography, digital HP Indigo, metallic hot foil stamping, spot UV varnish, custom embossing, and soft-touch lamination.

Can I get custom structural inserts and die-cut windows for my cartons?

Yes, we manufacture custom-shaped PET windows for product visibility and precision paperboard inserts to lock your items in place for shipping and retail display.

Ready to Build Bring Your Brand To Life?

Full circle packaging solutions in-house! We'll get you off the starting line and see you through the finish!

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Configure Product

Select your category and build your base specs.

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Artwork & Enhancements

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Project Details

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All custom quotes are processed and delivered within 2 business days (M-F).